Category Archives: Case Study

During The Construction of The SMC Cement Batching Plant in Calatagan, Batangas: A 500T Terex-Demag CC2500-1 Crawler Crane in Operation

The Mayon Machinery (“MMRI”) team together with MOF (“MOF Company Subic, Inc.”) has recently completed another project at the site of the SMC cement batching plant by successfully transferring heavy kiln shells from the barge using 500T TEREX-DEMAG CC2500-1 crawler crane.

Project Overview

San Miguel Corporation (“SMC”) is one of the largest and most diversified conglomerates in the Philippines, originally founded in 1890. Its cement business has been conducted through its subsidiaries for over 50 years and has a total nominal annual production capacity of approximately 17.5 million MTPY of finished cement. To reduce dependence on imports and avoid delays in the delivery of critical infrastructure projects in the region, SMC has started construction of one of its cement batching plants in Calatagan, Batangas.

In preparation for the lifting of the heavy kiln shells, our team has been coordinating with the MOF from the planning stage through to the practical process.

The MMC REBECAH barge cannot position itself as shown in the lifting plan, so MOF instructed the team with the new plan and positioned the barge alongside the jetty receiving platform.

Placing steel mats for the superlift tray in preparation for lifting the heavy kiln shells with a working radius of 24.5 meters, after which the barge will move forward to approach the next item to be lifted.

Locating the crane on the jetty required a high degree of precision. The positional constraints relating to the special steel mats combined with the lift capacity requirements, led the team to select a 500T TEREX-DEMAG CC2500-1 crawler crane to perform heavy lifting duties.

The Terex-Demag CC 2500-1 Crawler Crane has a 500T lifting capacity with a maximum boom length of 84 m and a derrick length of up to 139 m. This crane has an exceptional boom system optimized for high lifting and superlift operation. Its counterweight, superstructure, and superlift tray all add up to a total weight of 375 tons.

Outcome

MMRI met all of the challenges the clients faced and at a fraction of the cost of larger alternatives. Our fleet of rental cranes, the largest in the Philippines and Asia region, is designed to be versatile and adaptable to different sectors, in particular the loading of heavy items from barge to jetty without the aid of a barge crane. Contact us today for your heavy-lifting crane service including transport, lift, and installation with our most experienced operators, thus ensuring the utmost safety and efficiency throughout the project.

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Silent and Vibration-Free Installation at First Philippines Industrial Park (FPIP)

We have recently completed a fantastic installation of sheet pile walls at the site of CCT Constructors Corporation (CCT) – a general contractor for Brother Industries Philippines, Inc. Factory Building Expansion.

The construction consisted of using an F111 Silent Piler, capable of handling 400mm wide sheet piles, to install U-shaped sheet piles (17–27 m long) to form retaining walls in the construction of a new factory building.

The Press-In Method for sheet piling installation was specified in the project plans due to the adjacent proximity to the existing factory.

*Giken F111 Silent Piler_CCT_Brothers Philippines Factory Building Expansion*

Giken F111 pushed the piles with silent and vibration-free while maintaining tight tolerances and speed of construction.

Press-in Method on Giken F111 to install the sheets into the soft soils
Sheet Piling Installation for Factory Building Construction

If you have been impacted by natural disasters, your current sea wall is under-engineered, or you are looking for structural repairs to your retaining wall, just give us a call. We specialize in Seawalls, Lake Walls, Flood Defence Walls, Retaining Walls, and much more using top-of-the-range equipment such as the Giken Silent Piler. If you are a contractor looking to rent a Giken Silent Piler like CCT, we can help. As an official Giken dealer, we also offer new Silent Pilers and repair services. You can trust Mayon Machinery as your empirical equipment subcontractor throughout the Philippines from the very early stages of each project.

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Implant™ Method Adopted for Use in Pasig-Marikina River Channel Improvement Project (PMRCIP)

Giken Implant Structure – the necessary for disaster prevention and/or mitigation

Aims to further mitigate flooding due to the overflow of Pasig and Marikina Rivers, thereby facilitating urban development and enhancing the sustainable environment along the river, the Department of Public Works and Highways (DPWH) in partnership with the Japan International Cooperation Agency (JICA) was started implementing the project from the year 2000 to present. The Japanese contractor Toyo Shimizu Joint Venture, consisting of Toyo Construction. Co., Ltd. and Shimizu Corporation, has carried out the improvement project by widening and dredging the river as well as constructing embankments, river walls, and drainage facilities by the advanced Implant™ Method developed by GIKEN which is introduced and supplied by Mayon Machinery. This method is adopted in executing Silent Piler press-in and extraction F111 which is vibration-free, noise-free construction, without interfering with the lives of residents, and the accuracy of construction. With this method, piles are also held at a lower position and closer to the tip so that force is transmitted properly down the pile when pressing it into the earth. Displacement of the tip of the piles is less likely as well, which reduces the need for corrective action, making this method of construction highly accurate and fast.

F111 Silent Piler (Super Crush Mode)

Silent Piler Range: U Sheet Piles 400mm wide

Max. Installation Force: 800 kN

Max. Extraction Force: 900 kN

Stroke: 850 mm

Pressing-in Speed: 2.0 ~ 43.5 m/min

Drawing-out Speed: 1.5 ~ 32.3 m/min

Operation: Radio Control

Movement: Self-Moving

Power Unit Type: EU300K4

Silent Piler Weight: 10,600 kg

Super Jet Reel Weight: 820 kg

Total Machine Weight: 11,420kg

Main Features:

Modular design
Optimizing work efficiency for adjustable to various soil conditions and working conditions
Longer operational life and higher functionality due to the new control system
Pile installation into hard ground
Outstanding environmentally-friendly design
Scientific execution of press-in work and advanced IT functions by monitoring

*Silent Piler F111 (Sheet Pile Installation)*

As one of the Philippines’ leading driven sheet pilling suppliers, Mayon Machinery has built its reputation in providing the best products quality, and excellent services whether you rent or purchase a new/used Giken Silent Piler. Contact our team today for further assistance!

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Supplying Large Cranes for the Philippines’ First Liquefied Natural Gas (LNG) Project in Barangay Ilijan

As the country is transitioning to cleaner energy sources such as natural gas, the Department of Energy (DOE) has crafted the Natural Gas Roadmap to establish a world-class, investment-driven, and efficient natural gas industry to make it the preferred fuel for end-use subsectors. The Ilijan LNG Import Facility Project located in Barangay Ilijan, Batangas City, Batangas from Atlantic, Gulf & Pacific International Holdings (AG&P), together with Linseed Field Power Corp., is in line with this goal which is to supply clean and reliable liquefied natural gas to the adjacent Kepco Power Plant and to other industries (through future expansion). In doing this, the Project will contribute to the national economy, improve the quality of life of the people and meet the projected need for power in the Luzon grid.

Looking to bring in liquefied natural gas (LNG) “for the first time” to the Philippines, this LNG terminal is currently building with a great quantity of heavy equipment to aim for its commission this December.

Mayon Machinery (MMRI) has participated in this LNG project as playing a partner of Joel Chavez Equipment Rentals Corporation in supplying large cranes such as 750t Crawler Crane, 160t Truck Crane, 100t All-Terrain Crane, 70t Rough Terrain Crane.

*750t Crawler Crane LIEBHERR LR1750 in lifting marine jacket drop off to the seaside*

*160t TC KATO NK1600 & 100t ATC TADANO GA-1000N in lifting activities*

*70t RTC Kato KR70H during installation of structural materials at smoke stack lay down area*

“We’re excited that this partnership is helping create opportunities to build a strong partnership and remark both company names in the Philippines Equipment Rental & Sale Market unlock the power of its heavy equipment capabilities as a one-stop shop in the area”.
– Yasuo Yamashita, President said

We honor as one of your partners in bringing safe, reliability, technologically capable, and more prosperous. We offer one of the most extensive and diverse inventories of heavy equipment especially large cranes for rent in the region that enables users to complete jobs accurately and efficiently. However, if you decide to rent a high-quality machine from us, you can rest easy knowing that your choice is a wise one. Our team takes care of maintenance on rental equipment, so you can enjoy reduced service costs and downtime. Not sure which machine will best help you tackle your next LNG project? The experts at Mayon Machinery can recommend equipment based on your needs.

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Supplying Heavy Lifting Equipment for The Philippines’ Metro Manila Subway Project

A Brief of Metro Manila Subway Project

On the government’s “Build, Build, Build” (BBB) program, Metro Manila Subway, formerly known as the Mega Manila Subway (MMS), is one of the much-needed flagship infrastructure projects in the Philippines that is called the “project of the century”. This project is an under-construction underground rapid transit line in Metro Manila, the Philippines is anticipated to complete in January 2028. The 36-kilometer (22 mi) line, which will run north–south between Quezon City, Pasig, Makati, Taguig, Parañaque and Pasay, consists of 15 stations between the East Valenzuela and Bicutan stations. It will become the country’s second direct airport rail link after the North-South Commuter Railway, with a branch line to Ninoy Aquino International Airport.

Why Choose Us

Mayon Machinery is ranked top among heavy lifting equipment suppliers in the Philippines, especially for Japanese contractors. Our predecessors from Japan are of great prestige in the rental industry for all types of cranes from small to large-sized cranes and all kinds of construction products with over 60 years of experience. That’s why our client is persuaded by our wide range of products and top-notch services throughout their project duration here in the Metro Manila Subway Project.

What We Offer

Our rentals fall into two main categories to them including all kinds of cranes and other equipment such as Crawler Cranes 500t-80t, All-Terrain Cranes 200t-160t-130t, Truck Crane 60t, Rough Terrain Crane 70t-50t-35t-25t, Double Girder Gantry Crane, Boom Lifts, Scissor Lifts, Crawler Excavator, Boom Truck, Lighting Tower, Forklifts and Gen. set. To ensure rental equipment runs in optimal condition, our service team always makes routine service and preventive maintenance on-site.

Lowering Tunnel Boring Machine (TBM) Cutter Head Tandem Lifting Using Our 160t All-Terrain Crane & 500t Crawler Crane — *Photo courtesy of lowering Tunnel Boring Machine (TBM) Cutter Head Tandem Lifting Using Our 160t ATC & 500t CC*

*Photo courtesy of Using Our Haulotte HA16RTJ Boom Lift for Underground Works*

Lifting assemble & erection of modular office by our 130t All-terrain crane & 4.5t forklift

Photo Courtesy of Lifting Assemble & Erection of Modular Office By Our 130t ATC & 4.5t FL

Photo Courtesy of Double Girder Gantry Crane Installation

What’s More

With a large rental fleet of various types of equipment and technical support 24/7, we have the confidence to help you save time and cost by minimizing product downtime. If you’re a contractor who needs to build your projects economically and effectively, relies on Mayon Machinery to help you find the best solution – contacts us today.

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