Tips For Safe Forklift Operation

Forklift operators and employees working around these operations are at risk of hazards such as collisions, falls, tip-overs, and struck-by conditions. Ways to prevent these hazards for safe forklift operation include:

Forklift Operations

① Always operate the vehicle according to the manufacturer’s instructions.

② Always wear a seatbelt when the forklift has one.

③ Never exceed the rated load and ensure it is stable and balanced.

④ Do not raise or lower the load while traveling.

⑤ Keep a safe distance from the platform and ramp edges.

⑥ Be aware of other vehicles in the work area.

⑦ Have clear visibility of the work area and ensure you have enough clearance when raising, loading, and operating a forklift.

⑧ Use proper footing and the handhold, if available when entering the lift.

⑨ Use horns at cross aisles and obstructed areas.

⑩ Watch for pedestrians and observe the speed limit.

⑪ Do not give rides or use the forks to lift people.

Safety Training

① Only trained and certified workers may operate a forklift.

② Ensure operators are trained on the types of trucks in use.

Forklift safety training is essential to learning how to operate a forklift safely and avoid accidents. Training ensures that operators can steer and maneuver safely, that they understand load capacity, load composition, and the limitations of the machine, and that they know how to properly secure loads.

In the Philippines, the HEAVY-EQUIPMENT OPERATION (FORKLIFT) NC II qualification consists of competencies that workers must achieve to enable them to perform tasks such as handling materials in the warehouse using the forklift.

To find the Heavy Equipment Operation (Forklift) NC II Course approved by TESDA in any location in the Philippines, please click here.

Due to prevent a serious forklift accident, at Mayon Machinery we provide forklift safety training whenever required from the rental customers to keep equipment in peak operating condition pays off in the form of less downtime and fewer budget overruns.

Forklift Maintenance
regularly maintenance machine

① Remove from service any forklift found to be in unsafe operating condition.

② Keep forklifts in clean condition; free of excess oil and grease.

③ Repair and maintain according to the manufacturer’s recommendations.

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Skid Steer Loader Safety Tips & Guidelines

Productivity and safety should always be a top priority with equipment owners. Becoming a proficient operator takes knowledge, skill, and good judgment. Whether you’re operating equipment or in charge of training others to use it, understanding and practicing equipment safety helps everyone work safer, faster, and more efficiently on the jobsite. Workplace safety can lead to better overall performance and project profitability, and most importantly, it reduces the risk of injury to you and other workers or damage to the equipment or other property.

Let’s have a look at universal safety guidelines for compact equipment here to minimize the risk of accidents:

Universal Safety Guidelines for Compact Equipment

To help you avoid injury or death, here are 6 safety tips withreal accident reports to show how accidents have happened on the job and how they can be prevented.

#1 Take Control of Your Own Safety

Skid steer loaders can be dangerous if you do not observe certain safety precautions. Injuries and death are preventable. The most commonly reported causes of serious injury and death using skid steer loaders are:

  • Crushed by moving parts

Never leave the operator’s station when the engine is running or the lift arms are raised.

  • Rollover Accidents

When operated improperly, skid steer loaders can overturn, especially handling heavy loads or operating on uneven ground.

#2 Prepare for Safe Operation

Identify and locate safety-related features you must check each day before start-up.

#3 Don’t Get Crushed by Moving Parts

Never operate a skid steer loader from outside the cab.

How To Avoid Being Crushed

  • Never enter or exit under a raised attachment because it could fall on you.
  • Never start the engine or operate controls from outside of the cab. The loader or lift arm attachments can move and crush you when the controls are engaged.
  • Always fasten your safety belt and lower the safety bar when you are in the operator’s seat so you stay securely in the cab, protected from being crushed.
  • Never climb into or out of the cab while the engine is running. You can be crushed if you bump the controls.
  • Never lean out of the cab while the engine is running. Keep your head, arms, and legs inside or you can be crushed by moving lift arms or attachments.
  • Never lift an attachment above a person. Loads can shift or fall out, or the attachment can drop unexpectedly, crushing anyone under it.
  • Never lift loads so high or roll attachments back so far that material dumps into the cab, landing on you.
  • Never work under a raised attachment, unless the lift arms are secured in the “up” position using approved lift arm supports. Contact the manufacturer for information if your loader does not have lift arm supports.
  • Whenever possible, perform maintenance work with the engine off, key removed, parking brake set, wheels blocked and attachments lowered or supported by an approved lift arm support.
#4 Prevent Rollover Accidents

Stay away from steep edges when operating a skid steer loader.

How to avoid Rollover Accidents

  • Don’t overload the attachment. Check the capacity label, data plate, or operator’s manual for the maximum load limit. Exceeding that limit (RATED OPERATING CAPACITY – ROC) may cause the loader to become unstable and roll over.
  • Evenly distribute the load on the attachment so the loader doesn’t tip over.
  • Secure unstable loads so they won’t shift or fall. When securing is necessary, lower the lift arms, shut off the engine, climb out, chain the load in place, climb back in the cab, start the loader and proceed with the job.
  • Lift loads slowly and evenly to keep the loader stable.
  • Carry loads close to the ground, yet high enough to clear obstacles. When a load is carried too high, skid steer loaders are more likely to tip. It is especially important to carry the load as low as possible when turning, carrying a heavy load, traveling on a slope, or operating on rough surfaces.
  • Keep the attachment level while moving lift arms or driving up and down hills, otherwise, the load could shift and make the loader out of balance.
  • Operate at a speed that is appropriate for conditions so you don’t lose control of the loader.
  • Operate the controls smoothly to prevent jerking or bucking.
  • Operate on level, stable surfaces. Load, unload, and turn on solid, level ground.
  • Drive up and down hills, not across them. Drive slowly on slopes.
  • Keep the heavy end of the loader pointed uphill. When fully loaded, skid steer loaders should be driven with the load uphill. When unloaded, the rear of the loader is heavier, so the back of an empty loader should be pointed uphill. If you are not sure which end is heaviest because of added attachments, check the operator’s manual.
  • Do not make sharp turns on hills or the loader may roll over. Stay away from steep hills entirely. The operator’s manual de- fines the maximum slope for your loader.
  • Avoid holes, large bumps, soft spots, and weak floors. All can make the loader unstable.
  • If you must cross railroad tracks, ditches, curbs, or similar rough surfaces, cross at an angle and drive slowly.
  • Stay away from steep edges on loading docks, ramps, ditches, retaining walls, and near trenches; otherwise, you could fall over the edge, or the bank could cave in.
#5 Other Operational Hazards

Deadly accidents involving skid steer loaders are not limited to crushing and rollovers. Other dangers include: running over yourself or others, running into obstacles, traffic accidents, electrocution, and poisoning caused by carbon monoxide, fuels, or fluids.

Steer Clear of Runover Accidents

  • Wear your safety belt and use the safety bar so you stay safely inside the cab.
  • Know where your coworkers are. Check all around before moving the loader. Keep other people away while you are operating and never let anyone get close enough to be crushed by unexpected loader movements.
  • Drive forward when you are on level ground unless the load blocks your view or the attachment is designed to be used with the loader in reverse. When a load blocks your view, either drive in reverse (if the loader is designed so you can see behind) or have a coworker guide you. Work out hand signals in advance. Make sure your coworker stays a safe distance from the loader.
  • Watch for traffic and pedestrians when crossing or working near roads, driveways, parking lots, building corners, shrubs, trees, and other blind spots. People, animals, and traffic move quickly and may not realize they are in the path of danger. Be aware of your surroundings at all times.
  • Look in the direction you are driving.
  • Operate the loader smoothly to maintain control so you don’t injure yourself or others nearby.
  • Don’t ram the attachment into materials. You might:
    • Run into an object hidden by the material.
    • Run through the pile and hit someone or something on the other side.
    • Lose control of the loader.
  • Never allow riders. The cab is built for one person and attachments are not for carrying people.
  • Prevent the loader from moving unexpectedly during maintenance.
    • Park on a level surface.
    • Lower the attachment(s).
    • Place the controls in neutral.
    • Set the parking brake.
    • Turn the engine off.
    • Cycle through the controls to relieve hydraulic pressure.
    • Follow safe shut down procedures so controls are locked.
    • Block the wheels so that loader will not roll.

Stay Away from Obstacles

  • Check the work area before you start. Note all potential obstacles–tree branches, pipes, or any object that could come through the cab. Make sure you have adequate clearance through aisles, doorways, and other openings.
  • Maintain a clear line of sight. Keep the windshield and the back window clean, if the loader has them.
  • Keep attachments and loads as close to the ground as possible so they don’t block your view.
  • Use extra caution indoors. Loaders respond quickly to their controls. It’s easy to run into walls, overhead doors, or pipes.
#6 Environmental Hazards

You can become seriously ill or die if you do not take the proper precautions while working in high temperatures and humidity. Heat can reduce physical performance, as well as mental alertness, causing more accidents.

Designed to improve safety and productivity, you can watch the safety videos from Bobcat or Gehl as below:

Skid steer loaders can be dangerous. Safe work habits before, during, and after the operation are important to prevent accidents on the job. At Mayon Machinery, you have been presented with checklists, safety tips, and exercises designed to help you avoid the most commonly reported causes of skid steer loader operation deaths. Contact us today to keep your work experience safe.

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We’ve all thought it before…“It won’t happen to me”

We’ve all been there, thinking, “It won’t happen to me.” But this false sense of invincibility can be the very reason why we overlook crucial safety measures. Every time we disregard even minor safety precautions, we are knowingly putting ourselves in harm’s way, exposing ourselves to unnecessary risks.

It’s time to change our mindset and prioritize safety. Instead of blindly dismissing safety initiatives, let’s take proactive steps to protect ourselves and prevent unfortunate accidents. By ensuring that we receive proper training, we equip ourselves with the knowledge and confidence to say, “It won’t happen to me” for the right reasons.

Here are some specific examples of safety precautions that people commonly overlook, along with their importance:

  1. Personal Protective Equipment (PPE): Neglecting to wear appropriate protective gear, such as helmets, gloves, or safety glasses, can leave us vulnerable to severe injuries. These seemingly minor items act as our first line of defense, shielding us from potential hazards and reducing the severity of accidents.
  2. Safe Equipment Operation: Failing to follow operational guidelines for machinery like AWP (aerial work platforms), telehandlers, forklifts, and others can lead to disastrous consequences. Proper training from TESDA accredited schools or institutions and adherence to safety protocols ensure that we understand the equipment’s capabilities, limitations, and correct usage, reducing the likelihood of accidents.
  3. Hazard Identification: Ignoring the importance of hazard identification can have severe repercussions. Recognizing potential dangers in our surroundings allows us to take appropriate preventive measures and create a safer environment for ourselves and others.
10 key safety tips for AWPs (MEWPs) Operation

It is crucial to grasp the real-life implications of not taking safety seriously. Consider the following examples that demonstrate the dire consequences of negligence:

  1. John, an experienced construction worker, decided not to wear his safety harness while working at heights. Tragically, he lost his balance and fell, suffering life-altering injuries. His decision to forgo a simple safety precaution forever changed his life.
  2. Sarah, a warehouse employee, underestimated the importance of following proper lifting techniques. Ignoring the guidelines, she attempted to lift a heavy object on her own, resulting in a debilitating back injury. Sarah’s momentary lapse of judgment led to long-term physical pain and reduced quality of life.

These stories remind us that no one is exempt from the risks associated with disregarding safety measures. Taking preventive action today can protect us from life-altering accidents tomorrow.

For further knowledge or to schedule training sessions, please don’t hesitate to contact us. At Mayon, we offer comprehensive advice and training on AWP, telehandlers, forklifts, and more. Reach out to us at info@mayonmachinery.com or call +63(2) 8776 0254.

Let’s prioritize our safety and create a culture where “it won’t happen to me” is backed by informed decisions and responsible actions. Together, we can safeguard ourselves and build a safer future.

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